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  #71  
Old 04-26-2013, 06:54 AM
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Wouter Wouter is offline
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Boat: Mastercraft Prostar 190, 1990, Indmar Ford 351w GT40P, Borg Warner 1/1 Velvet drive 71c 10-17-004, pp stargazer, Acme 13
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The position in the previous picture is not right for my engine. Finished product should look like this. Compare with first picture before dis-assembly. Make sure this is right.
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  #72  
Old 04-26-2013, 06:59 AM
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Wouter Wouter is offline
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Boat: Mastercraft Prostar 190, 1990, Indmar Ford 351w GT40P, Borg Warner 1/1 Velvet drive 71c 10-17-004, pp stargazer, Acme 13
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Next comes the oil strainer assembly 55.
Replace in same order as when you dis-assembled.
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  #73  
Old 04-26-2013, 07:05 AM
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Wouter Wouter is offline
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Boat: Mastercraft Prostar 190, 1990, Indmar Ford 351w GT40P, Borg Warner 1/1 Velvet drive 71c 10-17-004, pp stargazer, Acme 13
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Almost done now. I hadn't completely removed the valve assembly 39 during dis-assembly, so I did this now, cleaned it and returned it to its location in the case.
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  #74  
Old 04-26-2013, 07:13 AM
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Wouter Wouter is offline
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Boat: Mastercraft Prostar 190, 1990, Indmar Ford 351w GT40P, Borg Warner 1/1 Velvet drive 71c 10-17-004, pp stargazer, Acme 13
Location: Belgium
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Next I returned spring 36 and its retaining cap. You'll have to press the spring to be able to place snap ring 35.
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  #75  
Old 04-26-2013, 07:18 AM
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Wouter Wouter is offline
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Boat: Mastercraft Prostar 190, 1990, Indmar Ford 351w GT40P, Borg Warner 1/1 Velvet drive 71c 10-17-004, pp stargazer, Acme 13
Location: Belgium
Posts: 257
Now let's remove, clean and replace the forward and reverse shift lever. Be careful not to lose the steel ball that sits on popper spring 46. Check the lever moves smoothly from forward to neutral to reverse.
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  #76  
Old 04-26-2013, 07:22 AM
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Wouter Wouter is offline
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Boat: Mastercraft Prostar 190, 1990, Indmar Ford 351w GT40P, Borg Warner 1/1 Velvet drive 71c 10-17-004, pp stargazer, Acme 13
Location: Belgium
Posts: 257
On the other side we still need to place the safety neutral switch.
Final bolt for me was the main shaft nut (1-1/2" hex socket)
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Last edited by Wouter; 04-26-2013 at 07:43 AM.
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  #77  
Old 04-26-2013, 07:24 AM
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Wouter Wouter is offline
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Boat: Mastercraft Prostar 190, 1990, Indmar Ford 351w GT40P, Borg Warner 1/1 Velvet drive 71c 10-17-004, pp stargazer, Acme 13
Location: Belgium
Posts: 257
A bit of paint on the parts that were scratched to avoid future corrosion and your done.
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Last edited by Wouter; 04-26-2013 at 09:26 AM.
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  #78  
Old 04-26-2013, 07:26 AM
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Wouter Wouter is offline
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Boat: Mastercraft Prostar 190, 1990, Indmar Ford 351w GT40P, Borg Warner 1/1 Velvet drive 71c 10-17-004, pp stargazer, Acme 13
Location: Belgium
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And here's the finished product.
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  #79  
Old 04-26-2013, 07:41 AM
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Wouter Wouter is offline
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Boat: Mastercraft Prostar 190, 1990, Indmar Ford 351w GT40P, Borg Warner 1/1 Velvet drive 71c 10-17-004, pp stargazer, Acme 13
Location: Belgium
Posts: 257
Where I live, I only found one mechanic who could do the job (apparently this transmission is also used on some fishing boats) but he wanted to charge me 1200 (1560 $) for it (which is price of new) so I decided to give it a go myself.

I had no experience with transmissions and (if it finally works out well when I put it back in my prostar) all together I would say this an average difficulty job. It does require a good press and some unusual (to me) tools like a 1-1/2" socket. The transmission itself is very heavy, making it a PITA to pull from the boat.

Hopefully, I didn't forget or skip anything and am sure the other users will correct me if I did anything wrong.

Hopefully this will be useful to the next person. Personally, I will think twice before changing atf fluid on a transmission that hasn't been serviced in a decade (although I must say I am happy I did it considering the amount of debris that was in there.)

On a last note: there was also a bunch of crap in the water line of the oil cooler so that's also nice to have removed.

Super special thanks to Kyle and Cantrepeat for their knowledgeable insight.

Last edited by Wouter; 04-26-2013 at 09:28 AM.
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  #80  
Old 04-26-2013, 07:50 AM
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Wouter Wouter is offline
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Location: Belgium
Posts: 257
And the pressure test figures compliments of Cantrepeat.
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Last edited by Wouter; 04-26-2013 at 09:30 AM.
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